INSTALLATION SHEET-Ford Flareside ʻ97 Part Nos. 7615, 2615 DOUBLE HOOK Side Rail Clamps Cab Rail (BlackMax includes snaps on this rail) Spring Bows Tailgate Rail Side Rails Tarp Clamp Bolts U Shaped Clamps Corner Pieces Allen Wrench MISSING PARTS??? call Extang at 1-800-877-2588 Any and all needed parts will be shipped to you directly. (DO NOT return whole kit to store) NOTE: BLACKMAX has snaps on all rails. PARTS INCLUDED IN YOUR KIT. You may want to lay them out in this manner for accessibility. 1 2 Foam has NO adhesive to touch truck finish. Off the truck bed, connect the end rails to the two side rails utilizing the ClickLock corners. Wash truck bed. Remove paper tape from all rails. Discard properly. PLE ASE DO NOT LIT TER For Classic Platinum only (This step does not apply to BlackMax) 3 5 4 ClickLock TM Depress the ClickLock TM release and remove one corner from cab rail. Extang Corporation 5400 S. State Road Ann Arbor, MI 48108 734 677-0444, Fax: 734 677-8409 Feed tarp dowel into cab rail. (NOTE: For easiest feeding action, place tarp on a flat smooth surface, and keep dowel straight while feeding into cab rail. Caution, pavement may scuff tarp.) Reinsert corner piece into cab rail until it clicks and locks into place. Place the rail assembly over the side of the truck box. Center rails evenly between cab and tailgate. Register your warranty at: extang.com Item No. 0015-1403 RH Pri nted i n U.S.A.
6 Side Rail Clamp Spacing (Same for each side) See the stickers located on each side rail for clamp position, or refer to the dimensions given below. Note: Remove stickers after installation. Install one middle clamp first and then install the opposite middle clamp next. Note: You will need to push the frame assembly in slightly to install the second middle clamp. Place Clamp Here STICKER Insert side rail clamp all the way into rail. Install this Clamp First 38 12 9 Install this Clamp Next 7 Attach U clamp to side rail clamp with allen bolt. Insert side rail clamp all the way into rail. 8 Ends are spring loaded for easy installation. Push and hold on spring end and let the other end slide on with the spring action. Upper Peg Lower Peg Insert bow onto top or bottom peg. (Top peg for performance, Bottom for good looks.) SPECIAL FEATURE: Two pegs offer two height adjustments. Note: Bow End does not fit between pegs. Do Not Place Between the Pegs 9 Start at Corners Attach tarp by starting at the corners, and snap in place. Studs Down SPECIAL FEATURE Weather-adjustable Snaps Slides Off Rotate 180 Studs Up SUMMER SETTING Takes up slack in tarp caused by warm weather. WINTER SETTING Allows more slack in tarp for cold temperatures. For an OVER-THE-RAIL Bedliner DIAGRAM A DIAGRAM B EASY USE OF TRUCK BED Tarp may be rolled up and secured with Velcro for bulk hauling. For each clamp mark on your bedliner a 1-1/2 x 3 hole as shown above. Remove clamp. Cut holes in bedliner. Reinsert side rail clamp. Return to step 6. Side rail clamped to bed with bow attached. Extang Corporation, 5400 S. State Road, Ann Arbor, MI 48108, 734 677-0444, Fax: 734 677-8409 Visit us at: extang.com
Par ts List See Part Descriptions on Back NOTE: To order replacement parts, itʼs best to contact our Customer Service Department for assistance, to ensure getting the correct part for your vehicle application. When ordering, xxx represents the 3 digit suffix, as referenced on the sales receipt or vehicle application list. Additional parts information can be found on our website, at http://extang.com/how.html. Customer Service: 800-877-2588 6xxx* 20161 70284 + Installing Tool Kit 2xxx-1xS* 7xxx-1xS* 2xxx-31* 7xxx-31* 2xxx-35* 7xxx-35* 4206 2001 2003 2xxx-55* 7xxx-55* 71284 21284 2001 22006 22008 7204 2002 2xxx-45* 7xxx-45* 2xxx-26* 7xxx-26* 2100 2xxx-32* 7xxx-32* 22014 22026 * Specify: Year, Make, Model, Long-bed or Short-bed, Driver or Passenger side. Extang Corporation 5400 S. State Rd. Ann Arbor MI 48108 734-677-0444, Fax: 734-677-8409 Register your warranty at: extang.com I t e m N o. 0 1 1 5-1 4 0 3 R H P r i n t e d i n U. S. A.
Par ts List NOTE: To order, xxx represents the 3-digit application # (vehicle type) following the 1- or 2-digit prefix, as referenced on the vehicle application list or sales receipt. Or call our Customer Service Department at 1-800-877-2588 for assistance. Classic Platinum 6xxx* Black Replacement Tarp 70284 Replacement Tarp Snaps (4) 20161 Tarp Snap Tool Kit (w/4 Tarp Snaps) 7xxx-10S* Cab Bow w/bow Ends (1) 7xxx-11S* Center Bow w/bow Ends (1) 7xxx-12S* Cab Center Bow w/bow Ends (L/B only) (1) 7xxx-13S* Tail Center Bow w/bow Ends (L/B only) (1) 7xxx-14S* Tail Bow w/bow Ends (1) 7xxx-26* Double-Hook Clamps (set of 2) 22006 Clamp Bolt 1/4-20 x 1 SHCS (1) 22008 Clamp Bolt 1/4-20 x 1 1/2 SHCS (1) 7xxx-31* Front Replacement Corners (2) 7xxx-32* Rear Replacement Corners (2) 4206 Replacement Corner Pads (4) BlackMax 1xxx* Black Replacement Tarp 1xxx-92* Bright White Replacement Tarp 70284 Replacement Tarp Snaps (4) 20161 Tarp Snap Tool Kit (w/4 Tarp Snaps) 2xxx-10S* Cab Bow w/bow Ends (1) 2xxx-11S* Center Bow w/bow Ends (1) 2xxx-12S* Cab Center Bow w/bow Ends (L/B only) (1) 2xxx-13S* Tail Center Bow w/bow Ends (L/B only) (1) 2xxx-14S* Tail Bow w/bow Ends (1) 2xxx-26* Double-Hook Clamps (set of 2) 22006 Clamp Bolt 1/4-20 x 1 SHCS (1) 22008 Clamp Bolt 1/4-20 x 1 1/2 SHCS (1) 2xxx-31* Front Replacement Corners (2) 7xxx-35* Cab Rail Replacement Assembly 2003 3/8 Gray Cab Rail Foam (8 rl.) 2xxx-32* Rear Replacement Corners (2) 4206 Replacement Corner Pads (4) 7xxx-45* 7xxx-55* Tailgate Rail Replacement Assembly 2002 Tailgate Rail Foam (6 rl.) Side Rail Replacement Assembly 2100 Side Rail Rubber Risers (2) 7204 Snap Stopper (4) 71284 Metal Rail Snaps (4) 2xxx-35* Cab Rail Replacement Assembly 2003 3/8 Gray Cab Rail Foam (30 rl.) 2xxx-45* Tailgate Rail Replacement Assembly 2002 Tailgate Rail Foam (6 rl.) 2xxx-55* Side Rail Replacement Assembly 2100 Side Rail Rubber Risers (2) 7204 Snap Stopper (4) 21284 BlackMax Rail Snaps (4) Miscellaneous 22014 3/16" Hex Key 22026 3/32" Hex Key * Specify: Year, Make, Model, Long-bed or Short-bed, Driver or Passenger side. Extang Corporation 5400 S. State Rd. Ann Arbor MI 48108 734-677-0444, Fax: 734-677-8409 Register your warranty at: extang.com
READ CAREFULLY - KEEP IN A SAFE PLACE LIFETIME FRAME & 10 YEAR TARP PLEASE ATTACH AND SAVE YOUR SALES RECEIPT. ACTIVATE YOUR warranty ONLINE AT ExTANg.COm. Maximum Strength Warranty - Lifetime frame & 10 year tarp warranty covers the following tonneaus: WARRANTY DURATION: Lifetime Frame Extang offers a lifetime warranty against defective materials or workmanship on all tonneau rails, aluminum components, clamps, bows, hardware. 10 Year Tarp Extang offers a 10 year warranty against defective materials or workmanship on the vinyl covering. WARRANTY CONDITIONS: This warranty is against defective materials or workmanship. The warranty is void if the product has been damaged by accident, unreasonable use, neglect, improper service/installation/removal, modifications, normal wear and tear or other causes not arising out of defective materials or workmanship. Consequential and incidental damages are not covered under this warranty. THE FOLLOWING CONDITIONS WILL ALSO VOID THE WARRANTY: Wind whip damage - Tarps must be secured at all points when vehicle is in motion. An unsecured tarp will flap, resulting in damage to the fabric. Improper cleaning - It is recommended to use the tested and approved Extang Tonno Tonic or clean with soap and water only. Do not use vinyl conditioners (i.e. Armor All ) because they will shrink the vinyl. Overloading of cargo - Cargo should not touch the tonneau s tarp at any point. Protrusions in the tarp will stress the fabric. Cargo may shift while traveling and cause it to push against the tarp fabric and damage it. The warranty applies to the original consumer/ purchaser. Warranty registration must be on file and/or proof of original purchase (detailed and dated receipt) required for warranty to be effective. Warranty coverage starts from the date of purchase. PERFORMANCE: Provided all warranty conditions are met Extang will either repair or replace (at Extang s option) the product or component. Extang may require the original item to be returned postage prepaid for final determination. Extang reserves the right to substitute and offer the respective warranty discount on an entire replacement system or provide other remedies than those listed in this warranty for discontinued products or other reasons. A return authorization number must be obtained from our customer service department prior to returning any product. Shipping charges will apply for any repair or replacement. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state. HELPFUL ACCESSORIES Extang has found through field experience and laboratory tests that most of the popular vinyl conditioners actually damage vinyl. After extensive testing, we have developed Tonno Tonic, a product that extends vinyl life and will keep your tonneau looking clean and new. List Price.............$15.95 (16 oz.) REPLACEMENT PARTS P R I C E S S U B J E C T T O C H A N G E Snaps, Corners, Foam List Price Sliding Rail Snaps (package of 28) $14.25 Sliding Rail Snaps (package of 4) 2.95 Snap Stopper (set of 4) 10.95 Corners (2) 17.55 Tarp Buttons (28) 14.25 Tool to Attach Tarp Buttons to Tarp with Buttons 19.95 Tailgate Ribbed Foam (6 ) 10.95 Siderail/Cabrail Foam (30 roll) 10.95 Monster Bows One Pair of Monster Bow Ends $10.95 One Monster Bow with plastic ends 19.75 Tuff Clamps Clamps with Bolts (2) $19.75 Clamps with bolts (6) 37.35 Cab Rail Assembly (Rail, Snaps, Foam, Corners) 35.20 Tail Rail Assembly (Rail, Snaps, Foam, Corners) 35.20 Side Rail assembly (Rail, Snaps, Foam) 29.25 Replacement Tonneau Tarp $99.00 Order today, direct from our customer service department: 1-800-877-2588 5400 S. STATE ROAD, ANN ARBOR, MI 48108 VOICE: 734-677-0444 or 800-877-2588 FAX: 734-677-8409 EMAIL: info@extang.com WEB SITE: extang.com Item No. 0030-3.14RRE Printed in U.S.A.
SOMETHING DAMAGED? MISSING PARTS? CALL US FIRST 800-877-2588 WE CAN HELP YOU QUICKLY AND EASILY OVER THE PHONE Experienced Customer Service staff to answer all your tonneau questions CUSTOMER SERVICE HOURS: 8:30 TO 5 EST, MONDAY - FRIDAY Part No.0032-1212RRE Printed in U.S.A. Tonno Model: Purchase Date: Lot Code: Lot code can be found on underside of cover. AMERICA S # 1 SELLING TONNEAU